*Above picture is only for reference, subject to actual delivery
1. Summary
TY2200 is a device dedicated to automatically measuring the magnetic field distribution on the surface of magnetic materials and motor rotors. It mainly consists of a test platform (with built-in digital Tesla meter, probe positioning device, rotating chuck, motion controller), computer and software. It can perform fully automatic three-dimensional scanning of the surface of the sample, automatically calculate the surface magnetic distribution of the magnetic material, the magnetic parameters of each pole, and draw the surface magnetic distribution curve.
2. Features
• Digital Tesla Meter: Measurement range: 0~2000 mT, minimum resolution: 10 μT, measurement uncertainty up to 0.5%.
• Hall Probe: The probe sensing chip is encapsulated by wear-resistant material, which is elastic and not easy to break.
• Rotating Test Platform: The test platform is equipped with a rotating chuck, which is driven by a precision motor to drive the sample under test to rotate in the W-axis direction.
• Positioning Device: driven by a precision motor, the software can drive the Hall probe to achieve precise movement.
• High Load Capacity: It can test large motor rotors weighing up to 50kg.
• Motion Control: Motion control has two modes: software automatic control and button manual control.
• Light Grating Alarm: The test platform is equipped with a light grating alarm system to ensure safe operation.
• Pneumatic Chuck (optional): Programmable to facilitate quick clamping of samples under test.
• Scanner (optional accessory): You can quickly input sample information by scanning the QR code on the sample.
3. Applications
• Ring Specimen Testing: It can measure cylindrical permanent magnets, multi-pole magnetic rings, magnetic tiles, large, medium and small motor rotors, magnetic rollers and other specimens.
• Measuring Surface Magnetic Parameters: It can test the number of poles, polarity, peak value of magnetic pole, angle, area, width, half width and height, magnetization angle; the results of each surface magnetic parameter include maximum value, minimum value, average value and standard deviation. wait.
• Draw Surface Magnetic Curve: Draw X-Y rectangular coordinate magnetic field distribution diagram, polar coordinate magnetic field distribution diagram, 2nd to 32nd harmonic analysis diagram, three-dimensional magnetic field distribution diagram, etc.
4. Specifications
Tesla Meter | Measuring range | 0～2000 mT |
Minimum resolution | 10 μT | |
Optimal measurement uncertainty (k=2) | 0.5% | |
YZ Axis ① | Range | Y axis: 0～200 mm |
Z axis: 0～300 mm | ||
minimum resolution | 0.01 mm | |
positioning accuracy | ±0.02 mm | |
W Axis | Range | 0～360° |
Concentricity | 0.1 mm | |
Fastest rotation speed | 10 seconds/turn (typical value) ② | |
Specimen Specifications ③ | Chuck clamping range | Outer diameter: Φ 8 mm～180 mm； Inner diameter: Φ 62 mm～170 mm |
Diameter | Max Φ 350 mm | |
Weight | Max 50 kg | |
Note: ① If the specimen size is out of range, the user can customize the YZ axis range according to needs. ② The rotation speed will decrease as the weight of the sample increases. ③ If the specimen exceeds the above inner diameter and outer diameter clamping range, an additional chuck or customized tooling can be selected. | ||
5. Testing Software
| Fully Automatic Test Software For Surface Magnetic Distribution | |
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• The system is equipped with automatic test software. In addition to setting parameters, the software can automatically complete all measurement processes. • Users can configure the test plan through the software, including starting point, stop point, movement speed, minimum step value and other parameters. After loading the test plan, the probe can be automatically positioned to the starting point and start testing with one-click operation, which is very suitable for the same specifications. Rapid batch testing of samples. • The measured magnetic field value and magnetic field curve are displayed in real time, the sampling waveform can be monitored in real time, and the test process can be stopped at any time. • The software can automatically detect the zero point of the magnetic pole sector and optimize the control of the motor so that the start and stop points coincide perfectly. • Set alarm, and the upper and lower alarm limits can be set arbitrarily; and the test can be stopped after an over-limit alarm is selected. • It has a sine wave comparison function, which can compare the measured curve with a standard sine wave. • It can automatically measure the number of poles, polarity, peak value, angle, area, width, half-maximum width, magnetization angle, etc. of the specimen; a variety of magnetic field units are available: mT, G, A/m, Oe, etc. • The results of each test parameter include the maximum value, minimum value, average value, and standard deviation. • It can automatically draw X-Y rectangular coordinate magnetic field distribution diagrams, polar coordinate magnetic field distribution diagrams, 2nd to 32nd harmonic analysis diagrams, three-dimensional magnetic field distribution diagrams, etc. • The file management function is powerful, with functions such as automatically saving data, deleting data, and clearing all data. |
Test Result Data
Test Results And Magnetic Field Curve (waveform can be enlarged)
Test Results And Polar Plots
Surface Magnetic 3D Distribution Map
Harmonic Analysis Diagram
6. Ordering Information
Advanced Multifunction Calibrator Advanced Electrical Reference Standards Electric Vehicle （EV）Charging Facility Tester AC/DC Standard Source /Meter Single-phase/Three-phase Standard Meter Magnetic Parameters Measurement and Calibration Magnetic Material Testing Equipment Electrical Steel Testing Equipment