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TUNKIA TD1320 Portable Tester for DC EV Chargers

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TD1320 Portable Tester for DC EV Chargers

TD1320 is a portable instrument dedicated to on-site testing of DC EV( Electric Vehicles) chargers with DCV measurements up to 1150 V, DCI measurements up to 300A, and DC electrical energy available in class 0.05 / 0.1. The instrument can be combined with TK4710 DC resistive load to complete the metrology characteristic test, interoperability test and communication protocol conformance test of DC charger.

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Model:
TD1320
Brand:
TUNKIA

TD1320 Portable Tester for DC EV Chargers

Portable Tester for EV Off-board Charger

1. Summary

2. Features

• High Accuracy: Using wideband AC/DC direct-current-comparator, compared with the shunt, the thermoelectric potential influence is extremely small and the accuracy is high.

• DC Ripple Measurement: Detect AC ripple below 1 kHz.

• Power Waveform Display: Real-time charging curve U(t), I(t), P(t), E(t) display and record, etc.

• Ambient Temperature Measurement: Built-in temperature sensor for measuring the ambient temperature of the site to correct the working error.

• Clock Verification Function: Built-in GPS clock module, real-time clock display, and correct the Beijing time of the charging spot.

• Integration: Built-in charge control guidance circuit, battery voltage simulator, BMS simulator, CAN message acquisition, waveform acquisition and other modules, no need for additional connection equipment.

• Data Acquisition: Built-in 8-channel high-speed data acquisition module, which can collect parameters and waveforms such as charging spot output voltage, charging current, vehicle battery voltage, CC1, auxiliary power supply, etc., and unify the time base with CAN messages to ensure long-term operation and zero data loss. Built-in CAN communication message acquisition module, can realize CAN bus message acquisition record, and synchronize time with the acquisition of voltage and current and other parameters, to achieve synchronous acquisition of messages and data waveforms;

• Built-in Vehicle Control Guidance Circuit: with DC+, DC-, PE, S+, S-, CC1, CC2, A+, A- and other loop connection lines on-off function and standard BNC interface, to achieve vehicle DC charging interface circuit fault simulation. Built-in R4 resistance simulation module, with resistance adjustment range of 420 Ω ~ 6800 Ω and step of 1 Ω. Each contact is equipped with an on-off switch, which can simulate the on-off state of the contact

• Insulation Resistance Simulation: The insulation state simulation of the charger can be completed, the input voltage range is 0 V ~ 800 V, the resistance adjustment range is 10 kΩ ~ 1 MΩ, and the step is 1 kΩ, which is used to simulate the positive and negative insulation faults of the charging spot.

• Battery Simulator: Output voltage 0 V ~ 1000 V, to achieve electric vehicle BMS simulation.

• High Reliability: There are no switches, relays and other mechanical contacts in the current loop, can be overloaded at 2 times the rated current for 5 s.

• Calibration and Verification: With dedicated calibration terminals, the device can be calibrated or verified by two methods, and the TK4960 DC charging electrical energy calibration adapter is optional.

• High-definition LCD touch color screen.

• Ethernet, WIFI, USB, CAN-BUS interface and host computer software.

• Support input of commercial power, built-in lithium battery and EV charger power supply.

• Equipped with portable instrument box, high seismic and electrical protection level.

3. Application

TD1320 Portable Tester for EV Charger application

4. Instrument Appearance

☆ Instrument Front Panel

S/N	Function
	DC charging socket, using a dedicated charging connector to connect the inspected charging spot.
	A dedicated interface for voltage calibration.
	Auxiliary test point to transfer the DC charging socket to a conventional instrument terminal.
	Multi-function interface: support photoelectric head, pulse input, pulse output, temperature sensor and other functions.
	Communication interface: including USB and LAN ports.
	A GPS antenna that receives a standard clock signal to correct the time of the AC charging spot under test.
	AC 220V power interface to power the instrument via commercial power
	Built-in large-capacity lithium battery.
	Auxiliary test point to transfer the DC charging socket to a conventional instrument terminal.
	LCD touch color screen, multi-power intuitive display, full touch operation
	Instrument box lever, easy for user to carry the mobile tester.

5. Specifications

5.1 DCV Measurement

Range	Resolution	Accuracy ± (ppm of reading + ppm of range) [1]		Temp. Coefficient, *± ppmRD /°C @-30°C~55°C**
Range	Resolution	Class 0.1	Class 0.05	Class 0.1	Class 0.05
300 V	0.1 mV	400+ 50	200+ 25	< 50	< 20
750 V	0.1 mV	400+ 50	200+ 25	< 50	< 20
1000 V	1 mV	400+ 50	200+ 25	< 50	< 20
Note [1] : (ppm = parts per million) (e.g., 10ppm = 0.001%).

• Range: Manual/auto shift

• Measurement range: 30V~1150 V

• Ripple uncertainty (k = 2): 0.05%*RG,RMS；bandwidth: ≤ 1 kHz

5.2 DCI Measurement

Range	Resolution	Accuracy ± (ppm of reading + ppm of range)		Temp. Coefficient, ± ppm*RD /°C @-30°C~55°C
Range	Resolution	Class 0.1	Class 0.05	Class 0.1	Class 0.05
5 A	1 μA	200+ 300	100+ 150	150	100
10 A	10 μA	400+ 100	200+ 50	80	50
20 A	10 μA	400+ 100	200+ 50	50	30
50 A	10 μA	400+ 100	200+ 50	30	20
100 A	0.1 mA	400+ 100	200+ 50	20	10
250 A	0.1 mA	400+ 100	200+ 50	20	10

• Range: Manual/auto shift

• Measurement range: 0.5 A ~ 300 A

• Ripple uncertainty (k = 2): 0.05%*RG,RMS；bandwidth: ≤ 1 kHz

5.3 P/E Energy Measurement

Electrical Energy Under Test	Accuracy
Electrical Energy Under Test	Class 0.1	Class 0.05
Power/Electrical Energy	± 0.1%*RD	± 0.05%*RD

• Measuring range of power/energy: Combination of AC voltage and AC current range;

• Standard electrical energy pulse output: maximum frequency is 60 kHz

Supports active and passive pulses, load capacity: greater than 20 mA

• Standard electrical energy pulse input: maximum frequency is 100 kHz, level: 0 ~ 5V

• Electrical energy error display: 7-digits decimal display

5.4 Temperature/Clock

Temperature Measurement	Range	-30℃~60℃
Temperature Measurement	Accuracy	0.3℃
Clock function	Timing mode	GPS clock timing
Clock function	Accuracy	1s/d

6. General Specifications

Power Supply Mode	EV charger, built-in lithium battery, 220V commercial power
Power Supply	AC ( 220 ± 22 ) V, ( 50± 2 ) Hz
Max. Power	100 VA
Communication Interface	Communicate with the computer: USB, LAN, WIFI； Communicate with the charger and load: CAN-BUS
Temperature Performance	Operating temperature: -25°C~55°C； Storage temperature: -30°C~70°C
Humidity Performance	Operating humidity: < 80% @ 30°C, < 70% @ 40°C, < 40% @ 50°C Storage humidity: <80% R·H, non-condensing
Altitude	< 3000 m
Weight	About 21 kg
Dimensions	540 mm(W) × 410 mm(D) × 270 mm(H)

7. Ordering Information

TD1320 Portable Tester for EV Charger Ordering Information

8. Accessory List

8.1 Standard Accessory

S/N	Name	Specification	Qty	Note
1	Standard Cable Assemblies	10A Three-pin Power Cord (GB/T Standard); Gray; Flat Plug; Right-angle Connector; 1.5m Length	1	/
2	Custom Cable Assemblies	10-core 1-to-2 plug assembly	1	/
3	Standard Cable Assemblies	Ethernet Cable; UGREEN Cat 7 Double Shielded; Male-to-Male; 5m Length	1	/
4	10A Test Lead	Yellow-Green Cable; 2.1mm² × 2.5m; A/B End Ф4 Probe Style; Model ET-54	1	/
5	Universal Communication Module	GPS Antenna; 5m Length	1	/
6	Universal Communication Module	WiFi + Bluetooth Dual-function Transceiver		/
7	Pulse Output Cable	A End: ET-23 Alligator Clips (Black, Red, Yellow) Set B End: Lemo 5-pin Connector MAG.1P.C05.SLAC52GZ	1	/
8	Pulse Input Cable	A End: ET-23 Alligator Clips (Black/Red) Set B End: Lemo 5-pin Connector MAG.1P.C05.SLAC52GZ	1	/
9	Wired Network Card	USB 3.0 to RJ45 Ethernet Adapter; Black	1	/
10	Fusing Fuse	2A; 250V; One-time Use; 29.3mΩ; 5×20mm	3	/
11	CAN-BUS Communication Module	/	1	/
12	Temperature Probe	Cable Length: 2 meters	1	/
13	TD1320 Pulse Optoelectronic Input Cable	A End: TP-17C Photoelectric Sensor B End: Lemo MAG.1P.C05.CPAC52GZ Connector	1	/
14	TK403A Emergency Stop Signal Input Cable_V11	/	1	/
15	TK403A Door Open Signal Input Cable_V11	/	1	/
16	TK403A DC Front-end Voltage Input Cable_V10	/	1	/
17	Certificate of Conformity	/	1	/
18	USB (including Manual/Software)	/	1	/

8.2 Optional Accessory

S/N	Name	Specification	Qty	Note
1	Vehicle Charging Connector	Dual DC Charging Plug + 2m Cable	1	Optional accessory for the main unit (sold separately)
2	Test Laptop	i5, Quad-core, 16GB RAM, 512GB Storage Runs automated testing software	1	Optional
3	TK4950 DC Charging Socket-Terminal Adapter	Primarily used for interconnecting instruments with DC charging interfaces, such as DC chargers and testing equipment, with instruments that have conventional terminal connections. Rated Operating Voltage: 750V DC Rated Operating Current: 250A	1	Optional
4	TK4960 DC Charging-power Calibration Adapter	Primarily used for calibrating the TD1320 with a standard power energy device. Rated Operating Voltage: 750V DC Rated Operating Current: 250A	1	Optional
5	Vehicle Charging Connector	DC European Standard CCS2 to GB/T, 1000V, 200A	1	Optional
6	Vehicle Charging Connector	DC Japanese Standard CHAdeMO 1.0 to GB/T, 500V, 125A	1	Optional
7	Vehicle Charging Connector	DC American Standard CCS1 to GB/T, 1000V, 250A	1	Optional
Note: The above accessories need to be purchased separately and must be specified in the order contract.