TI5100 DC High Voltage Sensor Testing Device
1. Summary
TI5100 is a multifunctional device for testing the measurement performance of DC high-voltage sensors. It consists of a DC high-standard source, sensor secondary signal measurement module, auxiliary power supply, sensor test tooling, workbench, computer and special test software. It can be flexibly configured according to user needs, including output voltage and accuracy, the number of sensor units being tested, etc.
2. Features
• DC high voltage standard source: 10 V ~ N kV
• Accuracy: Class 0.02, class 0.05
• Typical value of short-term stability is better than 0.01%/min.
• Sensor secondary output power measurement: class 0.005.
• Sensor auxiliary power supply and power consumption measurement
• Equipped with a mobile measurement and control console for controlling output and display.
• Can detect two sensors at the same time, supporting more sensor units customization.
• Sensor bandwidth test (optional).
• Response time test (optional).
3. Application
Voltage Sensor Test | |
Metrology Performance | Basic accuracy error |
Zero point output error | |
Full range output error | |
Linearity error | |
Return difference | |
Repeatability error | |
Influence Quantity Performance | Zero drift |
Thermal zero drift (must be equipped with temperature control box) | |
Thermal sensitivity drift (must be equipped with temperature control box) | |
Overload capacity | |
Power supply voltage impact test | |
Load change rate (must be equipped with load box) | |
Other Performance | Bandwidth measurement ( high frequency voltage source required) |
Response time (optional pulse voltage source required) |
☆ Metrology Performance Testing |
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• The direct measurement method (standard source method) is used to test the DC voltage sensor. • The standard measuring tool has two sets of built-in power supply and output measuring instruments, supporting the simultaneous testing of two sensors. • Special test software: Users can customize the test plan. The test items include: zero point error, full range output error, linearity, hysteresis (hysteresis), repeatability error, accuracy, etc., to realize automatic testing of the measurement performance of the voltage sensor. |
☆ Power Supply Impact Test and Power Consumption Measurement |
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• Built-in DC ± (5.0 V ~ 50.0 V) adjustable power supply, which can test the power supply impact of the sensor under test. • A standard ammeter is connected in series to the power supply module loop to measure the no-load or full-load power consumption of the sensor under test. |
☆ Sensor Bandwidth Test (optional) |
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• Can be used with optional high-frequency voltage source of 10 mV ~ 11 V, 10 Hz ~ 1 MHz and high-frequency voltmeter to measure the bandwidth of the sensor. • Note:The high-frequency voltmeter can measure a 6.5 digit multimeter with a frequency of 300 kHz or 8.5 digit multimeter with a frequency of 1MHz. • If the voltage sensor is a current output type, a high-frequency coaxial shunt needs to be connected for I/V conversion. • Note: The sensor bandwidth test defaults to a single sensor unit. If multiple sensors are tested at the same time, it needs to be customized. |
☆ Sensor Response Time Test (Optional) |
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• A pulse voltage source with a peak value of 200V~2kV and a rise time ≤ 10μs, a broadband voltage divider, an oscilloscope and other equipment are optionally available. By comparing the rise time of the standard signal and the sensor output signal, the sensor response time can be measured. • If the sensor under test is a current output type, a high-frequency coaxial shunt needs to be connected for I/V conversion. • Note: The sensor response time test defaults to a single epitope. If multiple sensors are measured at the same time, it needs to be customized. |
4. Features
☆Direct Display of Sensor Measurement Errors |
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• Advantages of the solution: The interface of the device can display the primary current output value, secondary signal measurement value, and directly display the basic error of the sensor under test and other measurement results to improve testing efficiency. |
☆ Special Test Software (Optional) |
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• Program advantages: There are many testing items for DC voltage sensors, including zero point output error, basic error, linearity error, hysteresis, repeatability error, etc. If the traditional manual testing method is used, the testing efficiency is low and prone to errors. • Users can choose our special test software. Referring to the relevant procedures and specifications of sensor testing, users can customize the testing plan (including testing items and testing points, etc.), store, read, edit and manage the tested sensor products. After the library and automatic testing is completed, the test report can be exported. • Software functions can be customized according to customer needs, and subsequent software upgrades that add new procedure testing requirements are supported. |
5. Specifications
5.1 DC High Voltage Standard Source
Measuring Range | 100 V, 200 V, 500 V, 1 kV….N kV (selected according to user needs) | |
Output Range | (10%~100%)*RG | |
Accuracy Class | Class 0.02 | Class 0.05 |
Short-term Stability (%/min) | 0.01 | 0.02 |
Measurement Uncertainty (k=2) (%*RD + %*RG) | 0.012 + 0.008 | 0.03 + 0.02 |
Adjust Fineness | 0.002%*RG | 0.002%*RG |
Display Digits | 7-digit decimal | 6-digit decimal |
Maximum Load Current | 20 mA (The specific current is related to the maximum output voltage) | |
Ripple Coefficient | ≤ 0.5% | |
Setup Time | ≤ 3 s | |
Adjustment Method | Adjust the output current value through the touch screen and host computer software | |
Protective Function | Short circuit protection, overload protection, arc protection | |
Note | RD is the reading value, RG is the range value |
5.2 Power Supply and Output Measuring Instrument
Sensor Secondary Signal Measurement | Voltage measurement range | 100 mV, 1 V, 10 V, manual or automatic shifting |
Voltage measurement scope | ±(10mV~12V) | |
Current measurement range | 10 mA, 100 mA, 1 A, manual or automatic shifting | |
Current measurement scope | ±(1 mA ~ 1.1 A) | |
Measurement uncertainty (k=2) | 0.003%*RD + 0.002%*RG | |
Display digits | 7-digit decimal | |
Temperature Coefficient | 5 ppm/°C @ (0°C~40°C) | |
Sensor Power Supply | Supply voltage | DC ±(5.0 V~50.0 V) adjustable |
Maximum load capacity | 1 A | |
Measurement uncertainty (k=2) | Voltage/Current: 0.2%, Power: 0.5% | |
Protective function | Short circuit protection, overload protection, overheating protection | |
AC power supply (customized) | AC 220 V power supply can be added according to user needs | |
Note | Sensor units can be customized |
5.3 High Frequency Voltage Source (Optional)
Voltage Output Range | 10 mV~11 V |
Frequency Range | 10 Hz ~ 1 MHz |
Short Term Stability | 0.01%@40 Hz~5 kHz |
Measurement Uncertainty (k=2) | 0.02%@40 Hz~5 kHz |
Maximum Load | 10 mA |
Application | Voltage sensor bandwidth test |
5.4 Pulse Voltage Source (optional)
Pulse | Unipolar pulse |
Output Range | 200V~2kV |
Adjust Fineness | 0.1V |
Single Pulse Width | Adjustable within the range of 1 ms ~ 10 ms |
Single Pulse Rise Time | ≤10 μs |
Application | Voltage sensor response time test |
5.5 High Frequency Coaxial Shunt (Optional)
Nominal Input Current | Two specifications: 100 mA and 1 A |
Nominal Output Voltage | 1 V |
Measurement Frequency Range | DC ~ 1 MHz |
Resistance Annual Stability | 18 ppm |
AC/DC Difference | 20 ppm @ 50 Hz、25 ppm @ 100 kHz |
Phase Difference | 5 μrad @ 50 Hz、500 μrad @ 100 kHz |
Application | Convert secondary current signals from Type I/I sensors to voltage for bandwidth or response time testing |
6. General Specification
Power Supply | AC (220 ± 22) V, (50 ± 2) Hz |
Maximum Power Consumption | 200 VA |
Preheat Time | 30mins |
Working Environment | Temperature: 0°C ~ 40°C Humidity: 20%R H ~ 85%R H, no condensing. Others: No electromagnetic field interference. |
Storage Environment | Temperature: -20°C ~ 70°C Humidity: 10%R H ~ 95%R H, no condensing. |
Communication Interface | RS232x1 |
7. Ordering Information
Advanced Multifunction Calibrator Advanced Electrical Reference Standards Electric Vehicle (EV)Charging Facility Tester AC/DC Standard Source /Meter Single-phase/Three-phase Standard Meter Magnetic Parameters Measurement and Calibration Magnetic Material Testing Equipment Electrical Steel Testing Equipment